Tuesday, February 1, 2011

Companionway Frame

The excess plywood of the cabin deck is trimmed with a hand saw and then sanded flush with a belt sander.


The frame around the companionway opening is screwed and glued in place. The plywood is sandwiched between two pieces of frame, making a slot for the companionway drop board (or removable door) to secure in. The two holes on the lower horizontal frame piece are for drainage.



The companionway drop board (a piece of plywood cut to shape) is being trimmed to fit the opening. Since the sides of the opening are at an angle, the door only has to be lifted about 4 inches to remove from the opening. I plan to make a top hatch that fits over and around the drop board, so that it should be fairly water tight. I will probably put a little circular window in the drop board too.


I've also been sewing the large main sail together.

However, we had to move outside of the small spare room into the longest hallway of the house. I needed enough room to fit the rolled up sail on either side of the sewing machine when doing long seams.

Here is a homemade sail-making tool that I can't live without: a short length of plastic drain pipe cut down the middle. This makes a great clamp to keep the sail rolled up.


I'm almost done with the mainsail and I haven't gone into too much detail about it on this blog. Part of the problem is that the sail is always rolled up, so it would be difficult for you to tell what the pictures were trying to show. So I'll show more details about the sail when I can unroll it and run it up the mast. For now, it'll stay rolled up in the spare room.

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